Developing a compact, wearable thermal imaging device posed significant design challenges in integrating electronics, durability, and usability. ThermalGlass is a cutting-edge wearable device integrating thermal imaging into a sleek, augmented reality glasses. Developed for Holoindustry in collaboration with Cloud Network Technology (subsidiary of Foxconn Technology Group) and PQ Design Group, this revolutionary product allows users to identify temperature variations in their environment and see through smoke while enabling them to focus on other tasks with their hands. Pilotfish contributed to innovation management, user research, and mechanical engineering (including product architecture). By orchestrating usability, manufacturability, and aesthetics, we delivered a user-centric, manufacturable solution. Our design expertise and engineering innovation helped to overcome integration challenges, culminating in products unveiled both at CES 2024 & CES 2025, poised to redefine wearable thermal imaging technology.