Rethinking ESD Packaging: Towards a Sustainable Alternative to Plastic
Electrostatic discharge (ESD) packaging is essential for protecting sensitive electronics, but current materials are difficult to recycle and environmentally harmful. Pilotfish is collaborating on a research project to explore a biodegradable, paper-based alternative.
Article hightlights
• ESD packaging is a major source of plastic waste
• Current solutions rely on complex, non-recyclable materials
• Pilotfish is exploring a cellulose-based alternative
• The goal is scalable, cost-effective, and sustainable protection
The Problem with ESD Packaging
Modern logistics depends on reliable packaging, especially for sensitive electronic components.
ESD packaging protects products from electrostatic discharge, which can damage or destroy electronic systems. However, the materials used today come with a cost.
Most ESD packaging solutions rely on multi-layer plastics, metals, and coatings that are difficult to recycle and contribute significantly to waste.
As global logistics grows, so does the environmental impact.
A New Material Approach
Pilotfish is collaborating with researcher Rodolphe Koehly to explore an alternative.
The focus is on developing a material made from cellulose and carbon pigments that can provide ESD protection while remaining recyclable and biodegradable.
“We’re trying to reproduce the same concept, but only with cellulose and carbon pigments, making it recyclable, renewable, and sustainable.”
— Rodolphe Koehly
Paper, as a base material, offers promising properties. It is renewable, widely available, and already integrated into global recycling systems. The challenge is achieving the same protective performance as traditional materials.
From Concept to Feasibility
The project is currently focused on testing whether this new material can absorb and dissipate electrostatic charge effectively.
“My paper has the ability to absorb the energy of the charge. Now we are trying to confirm that. There are still experiments to conduct, but there is no reason why it shouldn’t work.”
— Rodolphe Koehly
While promising, the solution is still in development. Technical challenges remain, particularly in ensuring consistent performance and scalability.
Potential Industry Impact
If successful, this approach could significantly reduce the environmental footprint of ESD packaging.
“If we are able to replace ESD plastics, that could have a dramatic global impact. But there are still major challenges to solve.”
— Harm Hogenbirk
The potential is substantial. The global ESD packaging market is expected to grow significantly over the coming years, increasing demand for more sustainable solutions.
A viable alternative could reshape how sensitive electronics are packaged and transported worldwide.
You may also find interesting
Ultrawearables: The Next Frontier of Smart Textiles
Smart textiles are evolving into ultrawearables, garments that integrate sensing, computing, and intelligence directly into fabric. This shift is redefining how we interact with technology, while raising new technical and ethical challenges.
What the EU’s New Packaging Regulation Really Means for Product Design
The Packaging and Packaging Waste Regulation introduces binding requirements for how packaging must be designed, labeled, and placed on the European Union market. This article explains PPWR in practical terms, refers to official regulatory sources, and outlines how Pilotfish integrates these requirements into real product development processes.
Why wait months to launch?
From concept to production, we help teams bring products to market faster - without compromising quality or compliance.
What innovators often ask us
This is some text inside of a div block.
Not yet. The project is currently in the feasibility and testing phase.
This is some text inside of a div block.
A biodegradable, cellulose-based material with conductive properties.
This is some text inside of a div block.
Most current materials are plastic-based and difficult to recycle.
This is some text inside of a div block.
It protects electronic components from electrostatic discharge during transport and handling.